Application specific image processing Intelligent vision sensor SIMATIC VS 110 Specially designed for the application „outline recognition“ Image processing as Plug & Play solution No image processing expert needed
SIMATIC VS 110 - Ready to Use Complete scope of supply Sensor head (camera) with a pre-adjusted lens Processing unit Lighting unit (infrared) Set-up software for PC, for precise adjustment Simple teaching – no programming! Push key – move „Good“ part through the range of vision like in operation – teach-in is done!
Outline inspection - Correct part?
- Correctly aligned?
- And undamaged?
SIMATIC VS 110 compares the contour of the test objects with the taught „Good“ part
Range of application Inspection of small parts and many other conveyor-type applications - Type recognition to prevent mixing with different parts
- Faulty or damaged parts can be ejected
- Correct parts that are reversed can be rotated
How does SIMATIC VS 110 work?
Which test objects can be inspected? Small parts Features relevant for inspection - must be clearly recognizable in the contour
Typical examples: - Screws, bolts: Type recognition, thread present?
- Injection-molded components: Test objects correctly formed, correctly aligned for infeed?
- Pharmaceutical products: Tablets correctly formed/broken?
- Confectionary: Sweets or chocolates correctly formed/mis-shaped?
Which types of conveyor can be used? - Vibrating conveyors (spiral and linear systems, ...)
- Conveyor belts
- Workholder carousels
- Gripper units (pick-and-place, robots)
Fast processing technique - Up to 25 processings per second (under certain conditions even more )
- at transport speeds of up to 15 m/min
What test results does SIMATIC VS 110 supply? Output OK_A Output OK_B Output NOK - Faulty or damaged part, resp.
- good part in wrong view (i.e. in different view than the taught ones)
Where do the „Bad“ parts go? Pneumatic valves or miniature relays can be directly activated Ejection by - Blast nozzle
- Pneumatic cylinder
- Magnet or
- Downstream PLC with separate ejection control
Application with auto triggering - Ejection of the incorrect parts by blast nozzles
- Conveyor belt with constant speed
- Direct activation of the valves, without an additional PLC
Application example 2 - Workholder carousels Application with external triggering - Ejection of the incorrect parts by a separate PLC, e.g. SIMATIC S7-200
- Connection to the PLC via digital I/O of SIMATIC VS 110
Vibrating conveyor container with conveyor belt - Ejection of faulty parts
- Correct parts that are reversed are blown back into the container
Installation within 30 minutes! Mounting of the sensor, processing unit and lighting unit according to the installation instructions Start the set-up software on a Windows PC, connect the PC to the processing unit Accurately adjust the sensor head and the lighting unit - with the support of the live image on the PC screen Ready for teach-in!
Teaching instead of programming Teaching by showing „Good“ parts in one or two preferred views Teach-in is performed Up to 15 different parts are stored in non-volatile memory in the processing unit
Technical data - Processing unit and sensor head
Customer advantages (1) 100% check of all parts in the production - Reduced machine downtime
- Higher availability of the machines
- Fast changeover of the infeed system for different batches and types
Customer advantages(2) Low-priced solution - Low initial and running costs
- Reduction of the mechanical and electrical expenses (no mech. baffle plates, no binary sensors)
No special courses, no programming needed - Mounting, commissioning and service with existing personnel
- Operation by the machine personnel
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