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Fuling-Inverter-Manual
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- Chapter 6 Para meter Description DZB Series Cha pter 6 Parameter D es cription DZB Series
- Chapter 6 Para meter Description DZB Series
- Impor tant: Adj us ting t he se t wo parameters properly can magnificently achieve the power networ k
- Cha pter 6 Parameter D es cription DZB Series
- Note: sl ave address is not allowed to set 0.
- F6 Communication Parameters
- 1. Under voltage of D C Bus(E001) 2. Over voltage during acc el eration(E002)
- Chapter 7 F ault Diagnosis and Counte rmeasures DZB Series
- Common Faults and the Faul t Diagnosis
- Chapter 7 Fault Diagnosis and Countermeasures Cha pter 7 Fault Dia gno sis and Countermeasure s DZB Series
- 3. Over vol tage du ring runni ng(E003) 4. Over current d urin g ac cel er ation (E004) 5. Over current during deceleration(E 005)
- Chapter 7 F ault Diagnosis and Counte rmeasures DZB Series Cha pter 7 Fault Dia gno sis and Countermeasure s DZB Series
F5 Protection Parameter s S 1
O F F O N
O F F O N
O F F O N
O F F O N
S 2 O F F
O F F O N
O N O F F
O F F O N
O N S 3
O F F O F F
O F F O F F
O N O N
O N O N
Multi-Speed 0 Multi-S peed 1 Multi-Speed 2 Multi-Speed 3 Multi-Speed 4 Multi-Speed 5 Multi-Speed 6 Multi-Speed 7 Current seg me nt o f mu lti-sp eed con trol F5.00
Motor Overl oad Protection Option 0 No protection : 1 nor mal motor : 2 Variable Frequency motor : 1 Functio n Cod e Name
Setting Range Default
Value ON ON ON ON ON O N ON
2 3 4 5 6 7 0 S1 S2 S3 t t t t ON t Output
fre quency Operation comma nd
- 63-
-6 4 - BLUE ELEPHANT BLUE ELEPHANT BLUE ELEPHANT BLUE ELEPHANT BLUE ELEPHANT BLUE ELEPHANT BLUE ELEPHANT BLUE ELEPHANT BLUE ELEPHANT BLUE ELEPHANT BLUE ELEPHANT BLUE ELEPHANT BLUE ELEPHANT BLUE ELEPHANT BLUE ELEPHANT BLUE ELEPHANT BLUE ELEPHANT BLUE ELEPHANT BLUE ELEPHANT BLUE ELEPHANT BLUE ELEPHANT BLUE ELEPHANT BLUE ELEPHANT BLUE ELEPHANT
Bus vo ltage St all Ove r-volt ag e poin t Out pu t f r e qu e nc y Tim e t
Tim e t During the inverter decelerat ion, the load inertia may cause the actual motor speed drop rate l ower than t he output frequency drop rate, and thereby the motor generates electricity and feeds it back to the inverter, caus ing the i nverter bus voltage going up and even bus over-voltage breakdown which t hen can cause i nverter tripping if no provis ion i s made. Over-voltage stall protection function is to detect t he bus voltage and compare it with the sta ll over- voltage point defined by F5.05 (relative to t he standa rd bus voltage) . If i t exceeds the over-voltage stall point, inverter output frequency s top going down, and when the next bus voltage detected is lower than t he over-vol tage stal l point, t he inverter continues to decelerate, as shown by followi ng figure: Fig.6-22 O ver-voltage Stall Funct ion W hen inve rter is runni ng, the actual climbing ra te of motor speed is lowe r than cl imbing rate of out put frequency because load is too big. If you don't ta ke any action, it will cause over current faul t in acceleration then inverter will t rip. Over-current stal l protect ion function is t o de tect output current and compare it wit h the current limit defined by F5.06. If it exceeds the c urrent limit, output frequency drop down according to F5.07. When it s how tha t output current is lower tha n l imit current, inverter wil l remain norma l operation. F5.04 Over -voltage Stall Pr otectio n 0 pr ohibit : 1 allow : 0 F5.05 Over -voltage Stall Protection Vo ltage 110 150%(3 80V) ~ 12 0%
110 150%(2 20V) ~ 115 %
Functio n Cod e
Name Setting Range Default Value
F5.06 Over -current s tall s etting 80 20 0%
~ 15 0%
F5.07 Over -current ga in settin g to avoi d of stalling 0 100 ~ 20 Functio n Cod e Name
Setting Range Default
Value Chapter 6 Para meter Description DZB Series -6 6 -
Fig.6-21 Motor Overload Protect ion Current The val ue can be de termined by fol lowing equat ion: Motor overl oad protection current = (maximum current/ rat ed current) 100%
It is mai nly applied to the cases that bi g inver ter drives small motor, requiring to corre ctly set up this funct ion to protect the mot or. × If the inst ant power-down drop rate is set to be 0, the instant power-down res tart function is invalid. Instant power-down frequency drop poi nt: it i s indicting when the bus voltage, after the power net work is down and drops to the instant power-down frequency drop point, the invert er sta rts to decreas e the opera ti on frequency based on the insta nt power-down frequency drop rate, enabli ng the mot or to genera te el ectri city which is fed back t o ke ep the bus voltage, and thus ensuring t he inverter i s operating normall y till inverter power is on again.
7 0%
100% 140% 2 00% Current
1 m inute Time
Motor Overload Pro tection Current F5.0 1
Motor Ove rload Pro tection Current 20.0% 120.0%
(mo tor rated cu rren t) ~ 100.0% Function Code
Nam e S etting Range D efault Value
F 5.02 Power- down F requ ency Drop Poi nt 70.0
110.0 %(standard bus voltage)
~ 80.0%
F5.03 Ins tant p owe r-down Frequ ency drop rate 0.00Hz
99.99Hz ~ 0.0 0Hz Function Code
Nam e S etting Range D efault Value
Cha pter 6 Parameter D es cription DZB Series - 65-
BLUE ELEPHANT BLUE ELEPHANT BLUE ELEPHANT BLUE ELEPHANT BLUE ELEPHANT BLUE ELEPHANT BLUE ELEPHANT BLUE ELEPHANT BLUE ELEPHANT BLUE ELEPHANT BLUE ELEPHANT BLUE ELEPHANT BLUE ELEPHANT BLUE ELEPHANT BLUE ELEPHANT BLUE ELEPHANT BLUE ELEPHANT BLUE ELEPHANT BLUE ELEPHANT BLUE ELEPHANT BLUE ELEPHANT BLUE ELEPHANT BLUE ELEPHANT BLUE ELEPHANT When master machi ne plan t o trans mit a frame, slave communication address i s s et to be 0, it is also broadcast address . All slave machine in M ODBUS will receive this frame but not res ponse. Local communicati on address is unique for every s lave machine w it hin communication network. This is bas is of utilizat ion of point to point communication between mast er machine and inverter. Note: sl ave address is not allowed to set 0. This parameter is used to set transmis sion rate. Fig. 6-23 Limit current protect ion Output cu rrent Output f req uency Time t
Time t Auto limit current level Limit current fre quenc y drop rate The data pat tern se t by invert er must be t he same as dat a pattern s et by master machine .O therwise, communi cation can not accomplish. 11-bits(for RTU) bit1
bit0 bit2 bit3 bit4 bit5 bit6 bit7 Stop bit
Stop bit
Start bit
8-data bits 11-bits character frame DATA Frame:8-N-2
F6.00
Communication Addr ess 1 247,0 is th e br oadcast address ~ 1
Code Nam e
S etting Range D efault
Value Function
Code Nam e
S etting Range D efault
Value F6.0 1
Baud r ate setting 0 1200BPS : 1 2400BPS : 2 4800BPS : 3 9600BPS : 4 19200BP S : 5 38400BP S : 3 4:Odd check E,8,2 for RTU
( ) 5:Even c heck O,8,2 for RT U
( ) 6:No check N,7 ,1 for ASCII ( ) 7:Odd check E,7,1
for ASCII ( ) 8:Even c heck O,7,1
for A SCII ( ) 9:No check N,7 ,2 for ASCII ( )
E,7,2 for ASCII ( )
O,7,2 for ASCII ( )
N ,8,1 for ASCII ( )
E,8, 1 fo r ASCII ( , )
14:Even check O,8,1
for ASCII ( ) 15:No check N ,8,2
for ASCII ( ) 16:Odd che ck E,8,2
for ASCII ( ) 17:Even check O,8,2
for ASCII ( ) 3:No check N,8 ,2 for RT U ( )
O,8,1 for RTU
( ) F6.02 Data pattern 0:N o check N,8,1 for RTU
( ) 1:Odd ch eck E,8,1 fo r RTU
( ) 0 Functio n Cod e
Name Setting Range Default Value
Chapter 6 Para meter Description DZB Series Cha pter 6 Parameter D es cription DZB Series - 67-
-6 8 - BLUE ELEPHANT BLUE ELEPHANT BLUE ELEPHANT BLUE ELEPHANT BLUE ELEPHANT BLUE ELEPHANT BLUE ELEPHANT BLUE ELEPHANT BLUE ELEPHANT BLUE ELEPHANT BLUE ELEPHANT BLUE ELEPHANT BLUE ELEPHANT BLUE ELEPHANT BLUE ELEPHANT BLUE ELEPHANT BLUE ELEPHANT BLUE ELEPHANT BLUE ELEPHANT BLUE ELEPHANT BLUE ELEPHANT BLUE ELEPHANT BLUE ELEPHANT BLUE ELEPHANT
Response delay: means the interval time from the end of data receive to transmitt ing response data to upper l evel machine. If re spons e delay t ime i s s mal le r than system operation ti me, response delay time s hould be system operation time. If response del ay ti me is l onger than system operati on time, inverter can not t ransmit data to upper level machine unt il res ponse delay time reached. When this parameter is set to be 0.0s, thi s function is invalid. When this functi on is valid, if the interval t ime be tween two communic ations excee ds communication overtime time, i t will cause communication fault (E018). When thi s paramet er is s et to be 0, Response when write. When thi s paramet er is s et to be 1, No Response when w rit e.This function can improve communiation s peed.
10-bits(for ASCII) bit1
bit0 bit2 bit3 bit4 bit5 bit6 bit7 Even bit
Stop bit
Start bit
8-data bits 11-bits character frame DATA Frame:8-E-1 bit1
bit0 bit2 bit3 bit4 bit5 bit6 bit7 Odd bit
Stop bit
Start bit
8-data bits 11-bits character frame DATA Frame:8-O-1 bi t1
bit0 bit2
bit3 bit4 b it5 bit6 Stop bit
Stop bit
Start bit
7 -data b its 10-bits character frame DATA Frame:7 -N-2 bi t1
bit0 bit2
bit3 bit4 b it5 bit6 Stop bit
Start bit
7 -data b its 10-bits character frame Even bit
DATA Frame:7-E-1 bi t1
bit0 bit2
bit3 bit4 b it5 bit6 Odd bit
Stop bit
Start bit
7 -data b its 10-bits character frame DATA Frame:7-O-1 F6.03
Co mmun ic at io n r esponse d ela y 0 200ms
~ 5 ms
Functio n Cod e
Name Setting Range Default Value
F6 .04 Co mmun ic at io n ov ertim e fau lt time 0.0
in valid 0.1
10 0.0 s ( ), ~ 0.0s
Functio n Cod e
Name Setting Range Default Value
F6.05 Co mmun ic at io n err or measure 1 0 Al arm an d fre e run sto p : 1 No alar m and keep run ning : 2 No alar m and sto p accor ding to stop mode (by com municati on) : 3
stop mode (by al l control mode) : Functio n Cod e Name
Setting Range Default
Value F6.06
Re sponse m easur e 0 0
: 1 No response when wri te : Functio n Cod e Name
Setting Range Default
Value Chapter 6 Para meter Description DZB Series Cha pter 6 Parameter D es cription DZB Series - 69-
-7 0 - BLUE ELEPHANT BLUE ELEPHANT BLUE ELEPHANT BLUE ELEPHANT BLUE ELEPHANT BLUE ELEPHANT BLUE ELEPHANT BLUE ELEPHANT BLUE ELEPHANT BLUE ELEPHANT BLUE ELEPHANT BLUE ELEPHANT BLUE ELEPHANT BLUE ELEPHANT BLUE ELEPHANT BLUE ELEPHANT BLUE ELEPHANT BLUE ELEPHANT BLUE ELEPHANT BLUE ELEPHANT BLUE ELEPHANT BLUE ELEPHANT BLUE ELEPHANT BLUE ELEPHANT
m otor driver inverte r reset Ad just the power sup ply or remove the peripheral p ower- supply loo p fault Re place the d amage d rect ify ing bridg e or the b ufferin g resistor Tran sie nt powe r cu t exists or not Check if the in put end vo ltage of the mot or driver inve rte r is with in the value req uired by the re gulation Measure if the DC bu s voltage is no rma l Check if the ma in control boa rd is no rmal Check if the rectifyin g bridge or th e buffering resis tor is normal Check if t he d ri ve board is n orm al Chang e main control bo ard Chang e drive bo ard Refere nce for the m ain tena nce personne l Yes
No No No No N o
Yes N o
Yes Yes
Yes 1. Under voltage of D C Bus(E001) 2. Over voltage during acc el eration(E002) Ad just the voltage within the normal range C an cel t he ext erna l fo rce o r insta ll th e bra ke resisto r I ncrease t he acce lera tion time Insta ll the brake unit a nd resisto r T he inp ut voltage is to o high or n ot If the re exists th e e xterna l force driving t he mot or op era tio n durin g the acceleration pr ocess Th e acceleration time is too sho rt or no t Is there a ny brake unit or brake resistor installed Seek techn ical supp ort Yes
Yes Yes
No No No No Yes
Chapter 7 F ault Diagnosis and Counte rmeasures DZB Series -7 2 -
DZ B200 has 25 pie ces of alarm information and protec ti on func ti ons in t otal. Once the fault occurs, the protecti on functi on starts, the inverter stops input ti ng, t he fault rel ay contact poi nt is a ctivated, and the faul t code wil l be di splayed on the display panel of the invert er. Before seeking services , the subscri ber may conduct the self-check according to the prompt gi ven in thi s section, analyze the fault caus es , a nd fi nd out the s oluti ons. If t he faul t bel ongs to the causes described in t he broken line box, pl ease s eek t he s ervice by contacting the inverter agent or directly conta cting our corporation.
The following faults may probabl y occur during t he usi ng of t he inverter, please refer to the methods des cribed bel ow to perform the faul t analys is. 1. No Electricity Display 1) Chec k wit h mult imeter i f the i nput power supply of the inverter is consist ent with its rate d vol tage. If the re is somet hing wrong with the power s upply, pleas e chec k and remove it. 2) Chec k i f the three-phase rectifying bridge is intact . If t he rectifying bridge has been exploded,pl ease seek technical service. 3) Chec k i f the CHARGE indicator is on. If the indica tor is off, t he faul t wi ll be on the recti fying bri dge or the buffering res ist ance. If the indicat or is on, then the fault may probably lies in the switch on/off part, pleas e seek for help. 2. The air Sw it ch Trips off After Power-on 1) Chec k i f the earthing or short circuit occurs bet ween the i nput power s uppli es and remove t he problem. 2) Chec k i f the rectifying bridge has been broken down. If so, seek for the servi ce. 3. The Mot or Does not R un After the Inverter S tarts to Run 1) Chec k i f there is equa li zing t hree-phase input bet ween U, V and W. If yes, the motor circuit or itsel f may be damaged, or t he motor stops turning for mechani cal reason. Please remove it . 2)If there is input but the t hree phases are not equalizing, the i nverter drive board or the output modul e may be damaged. P leas e seek for the service. 3) If t here i s no out put volt age, the dri ve board or output modul e may be damaged. Please seek for t he servi ce. 4. W hen the Power-on Inverter Displays Normall y, t he Air Swi tch Trips off After t he Opera ti on. 1) Chec k i f the short circuit occurs between t he output modules. If ye s, please seek t he service. 2) Chec k i f the short circuit or e art hing occurs bet ween the mot or lea d wires. If yes, please remove it . 3) If t he tripping occurs only occasi onally and the dist ance between the motor and the inverter is bi g, the n the adding of a n out put AC reac tor shall be considered. Chapter 7 Fault Diagnosis and Countermeasures Cha pter 7 Fault Dia gno sis and Countermeasure s DZB Series - 71-
BLUE ELEPHANT BLUE ELEPHANT BLUE ELEPHANT BLUE ELEPHANT BLUE ELEPHANT BLUE ELEPHANT BLUE ELEPHANT BLUE ELEPHANT BLUE ELEPHANT BLUE ELEPHANT BLUE ELEPHANT BLUE ELEPHANT BLUE ELEPHANT BLUE ELEPHANT BLUE ELEPHANT BLUE ELEPHANT BLUE ELEPHANT BLUE ELEPHANT BLUE ELEPHANT BLUE ELEPHANT BLUE ELEPHANT BLUE ELEPHANT BLUE ELEPHANT BLUE ELEPHANT Remove th e peripheral fa ult Perform th e mot or paramet er identificatio n Increase the deceleratio n time Cancel the sho ck load C he ck if the out put loo p o f the mo tor d river in verter ha s the ea rthing o r sh ort circuit Whet her t he moto r paramete r identificatio n has been performed or not Is t he decele rat ion time too short Is there the brak e un it or b rake resistor installe d Is the voltage too low Whether th ere exists a shock loa d during the de celerat ion pro cess Ad just the vol tage within the n orm al rang e Yes
N o Yes
Yes Yes
N o No Yes No No No Yes V/F mode
Insta ll th e brake unit and bra ke r esi stor Se ek f or the technica l su pport Re move t he perip heral fa ult . If t he link is to o long, install the outpu t react or Perform the motor parameter identification C ancel t he shock lo ad A bate t he load Ch eck if the ou tput lo op of the mo tor d river inverter has t he short circuit or leakage circuit W het he r the mo tor p ara me ter iden tif ication has be en perf orm ed or no t I s there the sh oc k load dur ing the ru nning Wheth er th e m otor driver in ver ter load can be ab ated Th e type of inve rter is too small Ye s N o
Ye s Ye s
No Ye s
No No V/F mode Re mo ve the p erip he ral f ault
Perform the motor parameter identification Increase the acceleration time Adjust the manual raising of torque or V/F curve Cance l sho ck loa d Check if the ou tput loop of the motor d river in vert er has th e earth ing or s hort c ircuit Whether t he moto r paramete r ident ifica tion has been p erf ormed Is the acceleratio n time too sh ort Start the rotating mot or or no t Wheth er it is proper to ma nually raise torque or V/ F c urve The voltage is to o low or not Is there the shock load during the acceler ation process Select the rotation speed tracing before restarting or restart after the motor stops Adjust t he vo ltage to the normal range Yes N o
Yes N o
Yes Yes
Yes No Yes No No Yes The type of inverter is small No No V/F mode 3. Over vol tage du ring runni ng(E003) 4. Over current d urin g ac cel er ation (E004) 5. Over current during deceleration(E 005) 6. Over current during runn in g(E006) Adjust the voltage within the normal range Ca ncel the ext ern al force or install t he brake resist or The inp ut volta ge is t oo high or not I s there a ny the exte rnal f orce d riving t he motor during the op era tion Seek technical sup port Yes
Yes No No Chapter 7 F ault Diagnosis and Counte rmeasures DZB Series Cha pter 7 Fault Dia gno sis and Countermeasure s DZB Series - 73-
-7 4 - BLUE ELEPHANT BLUE ELEPHANT BLUE ELEPHANT BLUE ELEPHANT BLUE ELEPHANT BLUE ELEPHANT BLUE ELEPHANT BLUE ELEPHANT BLUE ELEPHANT BLUE ELEPHANT BLUE ELEPHANT BLUE ELEPHANT BLUE ELEPHANT BLUE ELEPHANT BLUE ELEPHANT BLUE ELEPHANT BLUE ELEPHANT BLUE ELEPHANT BLUE ELEPHANT BLUE ELEPHANT BLUE ELEPHANT BLUE ELEPHANT BLUE ELEPHANT BLUE ELEPHANT
Correctly set up the parameter Reduce the load or increase the inverter capacity The moto r prot ection parameter F5 .01 set ti ng is suitable or not The load is too big o r the moto r is blocke d The t ype of in verter is s ma ll No Yes Yes No The load is too big o r the moto r is blocke d The t ype of in verter is s ma ll Reduce the load or increase the inverter capacity Yes
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