Fuzzy pid based Temperature Control of Electric Furnace for Glass Tempering Process


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I. 
Manual tuning
 
For manual tuning in online system one of the methods is first setting all gains to zero. Increase 
the
value until the constant oscillation of the output is obtained and then
should be set 
to approximately half of that value for a quarter amplitude decay type response. After that 
increase
to minimize the P term offset in a particular time for the process considering that 
too much
can be a cause of instability. Finally, increase 
, if required, until the system 
becomes acceptably quick to reach the Set Point and decrease the oscillation. However, too 
much KD will lead to overshoot in the system. A quick PID controller loop normally has a little 
overshoots to achieve the desired value very fast; but in some systems cannot receive 
overshoot. In these systems a KP should be set remarkably less than half of the KP setting 
which provoked oscillation, to make over-damped in the closed-loop system [9] [15]. 
Parameter 
Rise Time 
Overshoot 
Settling 
Time 
Steady-State 
Error 
Stability 
Increasing 
Decrease
Increase 
Small 
Increase 
Decrease 
Decrease 
Increasing
Small 
Decrease 
Increase 
Increase 
Large 
Decrease 
Decrease 
Increasing 
Small 
Decrease 
Decrease 
Decrease 
Minor Change Improve 
Table 3. 1 Effects of independent P, I and D tuning on closed-loop response 
II. 
CONVENTIONAL PID TUNINGS TECHNIQUE 
There are different tuning correlations used in conventional PID tunings technique among 
those some of the methods are discussed below. 


Fuzzy PID Based Temperature Control of Electric Furnace for Glass Tempering Process
M.Sc. Thesis, Addis Ababa University, December 2016 
35 

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