Internationally Harmonized Aerospace Standards for First Article Inspection as9102, en 9102, sjac 9102


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  • Internationally Harmonized Aerospace Standards for First Article Inspection

  • AS9102, EN 9102, SJAC 9102

  • Chetan Date, Ph.D., P.E.

  • Director of Design Quality

  • Honeywell Engines and Systems

  • Phoenix, Arizona


What is AS9102- FAI Standard?

  • International Standard for First Article inspection (FAI), co-published as

    • AS9102 by SAE in Americas
    • EN 9102 by AECMA in Europe
    • SJAC 9102 by SJAC in Asia
  • Developed by International Aerospace Quality Group (IAQG)

  • Outlines the Documentation and Inspection Requirements

  • Published in August 2000



Motivation to Develop a Common Standard

  • Current Status

    • Aerospace Companies Have Somewhat Common Requirements for First Article Inspection (FAI)
    • Documentation Requirements Differ
  • Common Standard and Unified Requirements Will

    • Eliminate Common Errors and Omissions
    • Simplify FAI for Suppliers
    • Focus on Product Quality Rather Than Documentation
  • Writing Team Charter:



Key Elements of AS/EN/SJAC 9102

  • When to Perform FAI- Full And/or “Delta * ” FAI: Specific Triggers

  • What to Inspect: Unified Requirements for Inspection

  • How to Document- Common Format for Documenting FAI Results

  • * Delta FAI: The FAI requirements may be satisfied by addressing differences between current configuration and prior approved configurations



When to Perform First Article Inspection?

  • Full FAI

    • New Part
    • New Supplier or New Location of Manufacture
    • Lapse in Production- Default: 24 Months
  • Delta* FAI

    • Drawing Change/ Revision Change
    • Manufacturing Process Change: Including NC Programs, Material Change, Sub-tier Change
    • Change in Inspection Method or Inspection Plan
  • * Delta FAI: The FAI requirements may be satisfied by addressing differences between current configuration and prior approved configurations



Applicability

  • Assemblies and All Levels of Parts Within an Assembly, Including Castings and Forgings

  • Organizations That Are Responsible for Producing the Design Characteristics

    • Suppliers and Their Subcontractors Who Produce Design Characteristics,
    • Suppliers Responsible for Ensuring That Characteristics Conform to Customer Requirements.


What is Included in First Article Inspection?

  • Verification of All Design Characteristics:

    • Dimensional Verification Via Marked up (or “Ballooned”) Drawing That Correlates Characteristic Number From FAI to the Drawing.
    • Part Marking Replication
  • Material and Special Process Certs

  • (Including Operator Certs (e.g. NDT, Welding), If Required).

  • Manufacturing Process Verifications

    • Manufacturing Routing Sheets.
    • Referenced Exhibits Supporting the FAI (e.g. CMM Data Printouts, Test Data, Acceptance Test Procedures, Process Certifications, etc.).
    • Process Capability Studies, As Applicable.
    • Gauge Correlation, As Applicable.
    • Tooling Traceability, If Tooling Is Used to Verify Design Characteristics
  • Nonconformance Resolutions



Common Documentation Requirements



Where to Obtain AS9102 Copies?

  • Society of Automotive Engineering (SAE)

    • AS9102 available for purchase from SAE
  • http://www.sae.org/servlets/techtrack?PROD_TYP=STD

    • (There are no spaces in this web address...they are underlines)
    • The current price for the standard is :
      • Mail: $45 List Price ($36 member price)
      • Fax: $75 List Price ($60 member price)
      • Download: $59 List Price ($47.20 member price)


Thank You!




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