Plc or programmable controller

Programming device
PLC programs are typically written in a programming device, which can take the form of a desktop console, special software on a personal computer, or a handheld programming device.^[27] Then, the program is downloaded to the PLC directly or over a network. It is stored either in non-volatile flash memory or battery-backed-up RAM. In some programmable controllers, the program is transferred from a personal computer to the PLC through a programming board that writes the program into a removable chip, such as EPROM.
Manufacturers develop programming software for their controllers. In addition to being able to program PLCs in multiple languages, they provide common features like hardware diagnostics and maintenance, software debugging, and offline simulation.^[27]
A program written on a personal computer or uploaded from PLC using programming software can be easily copied and backed up on external storage.^{[citation needed]}
Simulation[edit]
PLC simulation is a feature often found in PLC programming software. It allows for testing and debugging early in a project's development.
Incorrectly programmed PLC can result in lost productivity and dangerous conditions. Testing the project in simulation improves its quality, increases the level of safety associated with equipment and can save costly downtime during the installation and commissioning of automated control applications since many scenarios can be tried and tested before the system is activated.^[27][28]
Functionality[edit]

PLC system in a rack, left-to-right: power supply unit (PSU), CPU, interface module (IM) and communication processor (CP)

Control panel with PLC (grey elements in the center). The unit consists of separate elements, from left to right; power supply, controller, relay units for input and output
The main difference from most other computing devices is that PLCs are intended-for and therefore tolerant-of more severe conditions (such as dust, moisture, heat, cold), while offering extensive input/output (I/O) to connect the PLC to sensors and actuators. PLC input can include simple digital elements such as limit switches, analog variables from process sensors (such as temperature and pressure), and more complex data such as that from positioning or machine vision systems.^[29] PLC output can include elements such as indicator lamps, sirens, electric motors, pneumatic or hydraulic cylinders, magnetic relays, solenoids, or analog outputs. The input/output arrangements may be built into a simple PLC, or the PLC may have external I/O modules attached to a fieldbus or computer network that plugs into the PLC.
The functionality of the PLC has evolved over the years to include sequential relay control, motion control, process control, distributed control systems, and networking. The data handling, storage, processing power, and communication capabilities of some modern PLCs are approximately equivalent to desktop computers. PLC-like programming combined with remote I/O hardware, allows a general-purpose desktop computer to overlap some PLCs in certain applications. Desktop computer controllers have not been generally accepted in heavy industry because desktop computers run on less stable operating systems than PLCs, and because the desktop computer hardware is typically not designed to the same levels of tolerance to temperature, humidity, vibration, and longevity as the processors used in PLCs. Operating systems such as Windows do not lend themselves to deterministic logic execution, with the result that the controller may not always respond to changes of input status with the consistency in timing expected from PLCs. Desktop logic applications find use in less critical situations, such as laboratory automation and use in small facilities where the application is less demanding and critical.^{[citation needed]}