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Gun drilling
[]
 
Main article: 
Gun drill
 
Gun drilling was originally developed to drill out gun barrels and is used commonly for 
drilling smaller diameter deep holes. The depth-to-diameter ratio can be even greater 
than 300:1. The key feature of gun drilling is that the bits are self-centering; this is what 
allows for such deep accurate holes. The bits use a rotary motion similar to a twist drill; 
however, the bits are designed with bearing pads that slide along the surface of the hole 
keeping the drill bit on center. Gun drilling is usually done at high speeds and low feed 
rates. 
Trepanning
[
edit
]
 
 
Trepanned hole in steel plate, with the plug removed and the tool that cut it; in this case the tool-holder is 
mounted on a 
lathe headstock
 while the workpiece is mounted on the 
cross slide

Trepanning is commonly used for creating larger diameter holes (up to 915 mm 
(36.0 in)) where a standard drill bit is not feasible or economical. Trepanning removes 
the desired diameter by cutting out a solid disk similar to the workings of a 
drafting 
compass
. Trepanning is performed on flat products such as sheet metal, granite (
curling 
stone
), plates, or structural members like 
I-beams
. Trepanning can also be useful to 
make 
grooves
 for inserting 
seals
, such as 
O-rings

Microdrilling
[]
 
Microdrilling refers to the drilling of holes less than 0.5 mm (0.020 in). Drilling of holes at 
this small diameter presents greater problems since coolant fed drills cannot be used 
and high spindle speeds are required. High spindle speeds that exceed 10,000 RPM 
also require the use of balanced tool holders. 


ENGINEERING AND CONSTRUCTION 
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