Long-Range Capacity Planning and Facility Location


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Chapter 5, Part B

Overview

  • Facility Layout
  • Manufacturing Facility Layouts
  • Analyzing Manufacturing Facility Layouts
  • Service Facility Layouts
  • Wrap-Up: What World-Class Companies Do

Facility Layout

  • Facility layout means planning:
    • for the location of all machines, utilities, employee workstations, customer service areas, material storage areas, aisles, restrooms, lunchrooms, internal walls, offices, and computer rooms
    • for the flow patterns of materials and people around, into, and within buildings

Locate All Areas In and Around Buildings

    • Equipment
    • Work stations
    • Material storage
    • Rest/break areas
    • Utilities
    • Eating areas
    • Aisles
    • Offices

Characteristics of the Facility Layout Decision

  • Location of these various areas impacts the flow through the system.
  • The layout can affect productivity and costs generated by the system.
  • Layout alternatives are limited by
  • . . . more

Characteristics of the Facility Layout Decision

  • Layout decisions tend to be:
    • Infrequent
    • Expensive to implement
    • Studied and evaluated extensively
    • Long-term commitments

Manufacturing Facility Layouts

Materials Handling

  • The central focus of most manufacturing layouts is to minimize the cost of processing, transporting, and storing materials throughout the production system.
  • Materials used in manufacturing include:
    • Raw material
    • Purchased components
    • Work-in-progress
    • Finished goods
    • Packaging material
    • Maintenance, repair, and operating supplies

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