Modified Design of a Precision Planter For a Robotic Assistant Farmer
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AMINZADEH-THESIS
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- Chapter 4- Stress Analysis Using Finite Element Method 4-1- Introduction
3-4-Summary
In this chapter, the design process which leads to the developed planter is discussed. All design processes begin with data and information collection. The study of the literature in chapter 1, and the data obtained from the experiments in chapter 2 was used for the design process. Then the conceptual design was performed with some preliminary calculations on different parts that were developed for the planter, such as power transmission for precision seed metering system and lifting mechanism. Then static analysis to find the total draft force and total vertical force of the developed planter was performed. Optimization analysis was performed to minimize the change in the down force of the press wheel, when it moves up and down. Minimization in the change of the down force on the press wheel results in steadier down pressure on the soil and therefore better emergence results. Also spring design process was done to design the springs that provide down force on the gauge wheel and press wheel. Although the safety factor that was found for these springs were slightly higher than 1, but a hidden safety factor was already included in the calculations. This is due to the fact that the maximum vertical displacement that was assumed for the planter is almost twice as its usual value. So another safety factor of two was already inside the calculations. 76 Chapter 4- Stress Analysis Using Finite Element Method 4-1- Introduction Finite Element method has been introduced to simplify the problems that involve continuity. FEM gives us an approximate answer to real life problems by discretizing them. Since the shapes of the parts that are designed for the planter and the loads that are applied to them, are not simple and straight forward, so the calculations to find where the maximum stress happens and also its magnitude cannot be done by hand. Also complexity of the model makes it very difficult to find the interaction between the parts. Thus, to make sure that the designed parts have enough strength and do not fail due to high stresses in them, a stress analysis needed to be performed. Besides that, to validate the FEM results, simple hand calculations are done.(Remove) The process of modeling and performing stress analysis is done using the following steps, 1) 3D modeling in Solid-Works, 2) Transferring the 3D model to ANSYS, using STEP format, 3) Geometry adjustments (in case of data loss due to file transfer from Solidworks to ANSYS), 4)Meshing, 5)Appling loads and boundary condition, 6) Solving the problem, 7) analysis of the results Since the shape of the parts and boundary conditions are complicated, ANSYS Workbench is used instead of ANSYS Classic; because ANSYS WB is more convenient in dealing with complex geometries. |
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