4. Tezliklar uzatmasi qutisining kinematik sxemasini va struktura grafigini qurish.
=1.06
= 1 =1.061 = 1.06
-1= 1.06-1 =
-3 = 1.06 -3 =
0=1.060 = 1
= -1 = 1.06 -1 = =
6 = 1.066 = 1.41
0 =1.06 0 = 1
-6 = 1.06-6 = =
-12 = 1.06-12 =
Tishli g’ildirakdagi tishlar sonini aniqlashda yuqoridagi natijalar asosida [5] 6-jadvaldan Σz=90 ni tanlab olamiz va i1=z1/z2 … i9=z17/z18 formula orqali hisoblab chiqamiz.
Z1=46; Z2=44; Z3=44; Z4=46; Z5= 41; Z6=49;
Z7=45; Z8=45; Z9=44; Z10=46; Z11=53; Z12=37;
Z13=44; Z14=46; Z15=37; Z16=53; Z17=30; Z18=60;
Z0=45; Z`0=45;
Endi shu hisob kitoblar asosida uzatishlar pog’onasining kinematik sxemasini quramiz:
5. Elektr dvigatel quvvatini xisoblash.
5.1 Radial parmaning maksimal diametri:
Dmax=1.25*Bmax=1.25*85= 106 mm
5.2 Maksimal parmalash chuqurligi
Tmax=h (mm) h=4 mm
5.3 Radial parmaning tishlar soni:
(2.3.6-jadvaldan) z=12 ta
5.4 Parmalashda har bir tishga mos keluvchi surish miqdori:
(2.3.2-2.3.3 jadvaldan)
Sz1=0.09-0.11 mm/ayl
5.5 Radial parmaning turg‘unlik davri ;
T – 2.2.8 – jadval ;
T – 180 min
5.6 Kesish tezligi: ;
5.(2.3.7-jadvalda):
Cv=9.8; Zv=0.4; xv=0.1; yv=0.5; mv=0.2; Kv=1.25;
T=90; Kuv=1; Kmv=1;
= =29.42 m/min;
5.7 Kesish tezligi koeffitsenti:
Kv=Kmv*Kuv=1.25
5.8 Ishlov berilayotgan materialga bog‘liq koeffitsient:
Kmv – 2.2.5 jadval.
5.9 Kesuvchi asbobning kesuvchi qismi materialini xisobga oluvchi koeffitsient.
Kuv – 2.2.6-jadvaldan.
Kmv= 1.29; Kuv=1.29
5.10 Kesish tezligiga mos aylanishlar soni:
=225 ayl/min
5.11 Xaqiqiy kessish tezligi:
m/min
5.12 Maximum moment kuchi:
Mn=
2.2.11 jadvaldan tanlanadi
CM=0.36; Zm=2; Ym=0.8; up=1.1; qp=1.3;
Mn=
5.13 Kerak bo’ladigan maximum quvvat
Nmax =
5.14 elektr dvigatel quvvati
Nmax=(0.6……0.7)* (kvt)
Ne=(0.6*9.3)/0.8= 5.37 kvt
Endi esa hisob kitoblarim natijasiga ko’ra kerakli quvvatga mos dvigatel tanlab oldim.
Dvigatel markasi: ANPX112M8
Quvvati: Ndv=5.5 Kvt
6. Tezliklar uzatmasi qutisini konstruktiv o’lchamlarini aniqlash va mustahkamlikga hisoblash
Aylanishlar soni; 750 ayl/min.
Asosiy konstruktiv elementlarni aniqlash.
Vallarning quvvatini aniqlash:
Ni= Ndv*noi
noi=y*
y-surish qutisi uchun sarflanadigan quvvat koeffitsenti
i-0.96 tasmali uzatmadagi yo’qotish
i- 0.99 poshivmiklar uchun yo’qotish
i-0.99 tishli uzatmalar uchun yo’qotish
Vallardagi burovchi Moment:
nmini- I valdagi minimal aylanishlar soni
Val diametrini aniqlash:
r-ruxsat etilgan kuchlanish; r=20MPa
6.1) 1 -valdagi quvvatni aniqlaymiz.
Ni= Ndv*noi=3.76
6.1.1) =0.99*0.99=0.98
6.1.2) =0.98*0.99*0.99=0.96
6.1.3) =0.96*0.99*0.99=0.94
6.1.4) =0.94*0.99*0.99=0.92
6.1.5) =0.92*0.99*0.99=0.90
6.2 Hosil bo‘lgan quvvatlardan foydalangan holda.
Vallardagi quvvat
N 0= 5.5 * 0.98 = 5.39
N 1= 5.5 * 0. 96= 5.28
N 2= 5.5 * 0. 94= 5.17
N 3= 5.5 * 0. 92= 5.06
N 4= 5.5 * 0. 90= 4.95
Formula bo‘yicha har bir valdagi maksimal momentni hisoblab chiqaramiz.
6.2.1) =67 N*m
6.2.2) =68 N*m
6.2.3) =92 N*m
6.2.4) =103 N*m
6.2.5) =394 N*m
6.3) Vallarning tishli g`ildirak osti diametrini aniqlaymiz:
di= bo’yicha val diametrlari hisoblanadi.
[ ]=15 MPa(1-jadval) bu yerda har bir valdagi maksimal moment.
6.3.1) =25 mm
6.3.2) =25 mm
6.3.3) =28 mm
6.3.4) =29 mm
6.3.5) =46 mm
6.4) 1-jadvaldagi qiymatlardan foydalanib MFi ni MFi = Mimax * Kfv Kfb dan topamiz. Buyerda Kfv =Kfb= 1.20 ga teng va nimin ning qiymati aylanish chastotalar grafigidan tanlandi.
6.4.1) MF0 = M1max * Kfv Kfb= 67*1*1.20= 80 N*m
6.4.2) MF1 = M2max * Kfv Kfb= 68*1*1.20= 81 N*m
6.4.3) MF2 = M3max * Kfv Kfb= 92*1*1.20= 110 N*m
6.4.4) MF3 = M4max * Kfv Kfb= 103*1*1.20= 123 N*m
6.4.5) MF4 = M4max * Kfv Kfb= 394*1*1.20= 472 N*m
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