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3.16 REFERENCES ̄ CHAPTER 3 ̄ 1. The WVA Coin Design Handbook, European Vending Association, Brussels, Belgium, Version 1.01, September 2007. 2. http://pubs.usgs.gov/of/2007/1257/ofr2007-1257v1.1.pdf , John F. Papp, Lisa A. Corathers, Daniel L. Edelstein, Michael D. Fenton, Peter H. Kuck and Michael J. Magyar, “Cr, Cu, Mn, Mo, Ni, and Steel Commodity Price Influences,” Version 1.1, Open-File Report 2007-1257. 3. http://minerals.usgs.gov/minerals/pubs/mcs/2012/mcs2012.pdf , “Mineral Commodity Summaries 2012,” January 24, 2012. 4. http://alaskacanadarail.com/documents/WPA2/A2a%20Final%20draft%20YukonDB_RM G_Dec_20.pdf , “Long Term Metal Prices and Factors Affecting Them,” for Alaska- Canada Rail Link, by Raw Materials Group, October 2006. 5. http://www.mineweb.com/mineweb/view/mineweb/en/page36?oid=117978&sn=Detail&p id=102055 , Simon Hunt, “The Likely Pattern for Copper Prices in 2011 and Beyond,” posted January 07, 2011. 6. http://www.intierra.com/Libraries/Brochures_and_Flyers/Intierra_Media_Release_ _Copper_Price_to_Plateau_and_then_Soften.sflb.ashx , “Copper Price to Plateau and then Soften,” Intierra Resource Intelligence, Media Release, August 22, 2011. 7. http://www.miningweekly.com/article/nickel-price-expected-to-increase-over-coming decades-analyst-2009-10-14 , Esmarie Swanepoel, “Long-Term Nickel Price ‘Turns the Corner’ – Analyst,” Creamer Media’s Mining Weekly.com, October 14, 2009. 8. http://www.intexresources.com/_upl/6_-_market_&_marketing_-_february_2010.pdf , “Mindoro Nickel Definitive Feasibility Study; Section 17: Market and Marketing,” Revision P1, Report Number 11292-00-G0722, Aker Solutions, February 2010. 9. Chart Builder, InfoMine, Mining Intelligence & Technology, retrieved February 2012 from www.infomine.com . 10. http://arabal-conference.com/wp-content/uploads/2011/11/6-Aluminium%E2%80%99s Future-Under-a-New-Power-Market-Paradigm-Raju-Daswani-Metal-Bulletin.pdf , Raju Daswani, “Aluminium’s Future Under a New Power Market Paradigm,” November 2011. 174 11. Alternative Materials for One Cent Coinage, Department of the Treasury, December 1973. 12. Alternative Materials for One-Cent Coinage, Department of the Treasury, April 1980. 175 3.17 APPENDICES ̄ CHAPTER 3 3.17.1 Appendix 3-A: Summar y Table of Wor ld Coin Compositions Table 3-A-1. Metallic Composition of Selected Coins Throughout the World Country Lowest to Highest Value Coins within Given Country (KEY: low value , medium value , high value ) 1 Cent 2 Cent 5 Cent 10 Cent 20 Cent 50 Cent 1 Dollar 2 Dollar Australia Withdrawn Withdrawn 75% Cu 75% Cu 75% Cu 75% Cu 92% Cu 92% Cu from from 25% Ni 25% Ni 25% Ni 25% Ni 6% Al 6% Al circulation circulation 2% Ni 2% Ni 1 Cent 5 Cent 10 Cent 25 Cent 50 Cent 1 Dollar 2 Dollar Production to 94.5% steel 92% steel 94% steel 93.15% steel 91.5% Ni Ring: 99% Canada end in 2012 3.5% Cu 5.5% Cu 3.8% Cu 4.75% Cu 7.5% Cu Ni; Center: 2% Ni 2.5% Ni 2.2% Ni 2.1% Ni 1% Sn 92% Cu 6% Cu 2% Ni China 1 Jiao Aluminum 1 Cent 2 Cent 5 Cent 10 Cent 20 Cent 50 Cent 1 Euro 2 Euro Cu-plated Cu-plated Cu-plated steel 89% Cu 89% Cu 89% Cu Ring: Ni; Ring: Cu-Ni; European steel steel 5% Al 5% Al 5% Al Center: Cu- Center: Ni- Union 5% Zn 5% Zn 5% Zn Ni; Ni and brass; Ni and Ni 1% Sn 1% Sn 1% Sn Cu-Ni (3 brass (3 layers) Great 1 Penny 2 Pence 5 Pence 10 Pence 20 Pence 50 Pence 1 Pound 2 Pound Cu-plated Cu-plated Ni-plated steel Ni-plated 84% Cu 75% Cu Ni-brass Ring: Cu-Ni; Britain steel steel steel 16% Ni 25% Ni Center: Ni-brass 1 Yen 5 Yen 50 Yen 100 Yen 500 Yen Japan Aluminum 65% Cu 75% Cu 75% Cu 72% Cu 35% Zn 25% Ni 25% Ni 20% Zn 8% Ni 1 Won 5 Won 10 Won 50 Won 100 Won South Withdrawn Withdrawn 65% Cu 70% Cu 75% Cu Korea from from 35% Zn 18% Zn 25% Ni circulation circulation 12% Ni 5 Centavo 10 Centavo 20 Centavo 50 Centavo 1 Peso 2 Peso 5 Peso 10 Peso 20 Peso 50 Peso Stainless Stainless steel Stainless steel Stainless Ring: Ring: Ring: Ring: Al-bronze; Ring: Al- Ring: Al-bronze; Mexico steel steel stainless stainless stainless steel; Center: 65% Cu bronze; Center: Center: 92.5% Ag steel; Center: steel; Center: Center: Al- 25% Zn 10% Ni 92.5% Ag 7.5% 7.5% Cu Al-bronze Al-bronze bronze Cu 1 Kopeck 5 Kopeck 10 Kopeck 50 Kopeck 1 Ruble 2 Ruble 5 Ruble 10 Ruble Russia Cupronickel Cupronickel Brass-plated Brass- Ni-plated Ni-plated Ni-plated steel Brass-plated steel steel plated steel steel steel 1 Cent 5 Cent 10 Cent 25 Cent 50 Cent 1 Dollar United 97.5% Zn 75% Cu 91.67% Cu 91.67% Cu 91.67% Cu 88.5% Cu 2.5% Cu 25% Ni 8.33% Ni 8.33% Ni 8.33% Ni 6% Zn States 3.5% Mn 2% Ni ̄ layers) 176 3.17.2 Appendix 3-B: Detailed Cost Summar y of Each Candidate Mater ial Table 3-B-3. Cost Breakdown of Alternative Material Candidates for One-Cent Coin Weight (g) Metal + Fabrication + USM Production – Scrap USM O/H + G&A + Distribution Total Unit Cost Savings vs. March 2012 Cost for 4289M Coins Savings vs. USM FY2011 4289M Coins March 2012 Metal Cost Supplier Fabrication * Scrap Credit * USM Direct Production * 2011 One- Cent Coin 2.50 $0.0134 $0.0107 $0.0241 - - $0.0069 $0.0041 a - c $0.0024 a CPZ March 2012 Costs 2.50 $0.0118 $0.0107 $0.0225 - $6,896,712 $0.0053 $0.0041 a - - $0.0024 a CPS (P) 2.82 $0.0170 $0.0107 $0.0276 $(21,961,855) $(15,099,455) $0.0061 $0.0084 b - - $0.0024 a 5052 Al (S) 0.94 $0.0074 $0.0107 $0.0180 $19,193,065 $26,055,465 $0.0041 b, d 0.0008 d, f $0.0041 e 430 Stainless Steel 2.74 $0.0130 $0.0107 $0.0237 $(5,196,342) $1,666,058 $0.0085 b, d 0.0016 d, f $0.0062 g, h CPS (S) 2.82 $0.0146 $0.0107 $0.0253 $(11,826,752) $(4,964,352) $0.0105 b, d - - $0.0041 e Aluminized Steel (S) 2.74 $0.0095 $0.0107 $0.0202 $10,029,698 $16,892,098 $0.0054 b, d - - $0.0041 e Per coin costs for all materials include: Plant overhead (O/H) = $0.0063, Distribution to Federal Reserve Banks (FRBs) = $0.0003, General and Administrative (G&A) = $0.0041 * See Table 3-B-6 for details on each annotation listed here. 177 Table 3-B-4. Cost Breakdown of Alternative Material Candidates for 5-Cent Coin Weight (g) Metal + Fabrication + USM Production – Scrap USM O/H + G&A + Distribution Total Unit Cost Savings vs. March 2012 Cost for 914M Coins Savings vs. USM FY2011 914M Coins March 2012 Metal Cost Supplier Fabrication * Scrap Credit * USM Direct Production * 2011 5-Cent Coin 5.00 $0.0796 $0.0322 $0.1118 - - $0.0674 $0.0067 a - c $0.0055 a 5-Cent March 2012 Costs 5.00 $0.0674 $0.0322 $0.0995 - $11,206,159 $0.0569 $0.0067 a,j 0.0018 f,m $0.0055 a G6 Mod (S) 4.72 $0.0499 $0.0322 $0.0821 $15,942,757 $27,184,957 $0.0389 $0.0067 a,j 0.0012 f,m $0.0055 a 669z (S) 4.79 $0.0491 $0.0322 $0.0813 $16,668,857 $27,911,057 $0.0380 $0.0067 a,j 0.0012 f,m $0.0055 a Unplated 31157 (S) 4.58 $0.0401 $0.0322 $0.0723 $24,898,153 $36,140,353 $0.0287 $0.0067 a,j 0.0009 f,m $0.0055 i Nickel- Plated 31157 (P) 4.26 $0.0673 $0.0322 $0.0995 $36,560 $11,278,760 $0.0618 b - - $0.0055 i Dura-White- Plated Zn (P) 4.10 $0.0226 $0.0322 $0.0547 $40,910,640 $52,152,840 $0.0197 b - - $0.0028 i Multi-Ply- Plated Steel (P) 4.37 $0.0312 $0.0322 $0.0634 $32,995,400 $44,237,600 $0.0284 b - - $0.0028 i Nickel- Plated Steel (P) 4.40 $0.0448 $0.0322 $0.0770 $20,556,171 $31,798,371 $0.0420 b - - $0.0028 i CPZ (P) 4.06 $0.0199 $0.0322 $0.0520 $43,378,440 $54,620,640 $0.0170 b - - $0.0028 i 302 Stainless Steel (S) 4.40 $0.0355 $0.0322 $0.0677 $29,041,632 $40,283,832 $0.0350 b,d 0.006 d,f,l, m $0.0066 h 430 Stainless Steel (S) 4.40 $0.0163 $0.0322 $0.0485 $46,590,679 $57,832,879 $0.0137 d,j,l 0.003 d,f, m $0.0053 h, k Per coin costs for all materials include: Plant O/H = $0.0142, Distribution to FRB = $0.0004, G&A = $0.0176. * See Table 3-B-6 for details on each annotation listed here. 178 Table 3-B-5. Cost Breakdown of Alternative Material Candidates for Dime Coin Weight (g) Metal + Fabrication + USM Production – Scrap USM O/H + G&A + Distribution Total Unit Cost Savings vs. March 2012 Cost for 1403M Coins Savings vs. USM FY2011 1403M Coins March 2012 Metal Cost Supplier Fabrication * Scrap Credit * USM Direct Production * 2011 Dime Coin 2.27 $0.0357 $0.0208 $0.0565 - - $0.0246 $0.0065 a - c $0.0046 a Dime March 2012 Costs 2.27 $0.0319 $0.0208 $0.0527 - $5,271,219 $0.0215 $0.0065 a 0.0007 f, m $0.0046 a G6 Mod- Clad Cu (S) 2.22 $0.0292 $0.0208 $0.0501 $3,774,068 $9,045,287 $0.0187 $0.0065 a 0.0006 f, m $0.0046 a 669z-Clad Cu (S) 2.23 $0.0291 $0.0208 $0.0500 $3,893,837 $9,165,056 $0.0186 $0.0065 a 0.0006 f, m $0.0046 a Unplated 31157-Clad Cu (S) 2.20 $0.0277 $0.0208 $0.0485 $5,923,437 $11,194,656 $0.0171 $0.0065 a 0.0005 f, m $0.0046 a Per coin costs for all materials include: Plant O/H = $0.0117, Distribution to FRB = $0.0004, G&A = $0.0087. * See Table 3-B-6 for details on each annotation listed here. 179 Table 3-B-6. Cost Breakdown of Alternative Material Candidates for Quarter Dollar Coin Weight (g) Metal + Fabrication + USM Production – Scrap USM O/H + G&A + Distribution Total Unit Cost Savings vs. March 2012 Cost for 323M Coins Savings vs. USM FY2011 323M Coins March 2012 Metal Cost Supplier Fabrication * Scrap Credit * USM Direct Production * 2011 Quarter Dollar Coin 5.67 $0.0828 $0.0286 $0.1114 - - $0.0629 $0.0162 a - c $0.0037 a Quarter March 2012 Costs 5.67 $0.0720 $0.0286 $0.1006 - $3,486,062 $0.0538 $0.0162 a 0.0017 f,m $0.0037 a G6 Mod-Clad Cu (S) 5.55 $0.0653 $0.0286 $0.0939 $2,172,174 $5,658,236 $0.0468 $0.0162 b,a 0.0014 f,m $0.0037 a 669z-Clad Cu (S) 5.59 $0.0651 $0.0286 $0.0937 $2,241,107 $5,727,170 $0.0466 $0.0162 a 0.0014 f,m $0.0037 a Unplated 31157-Clad Cu (S) 5.51 $0.0614 $0.0286 $0.0901 $3,409,248 $6,895,311 $0.0429 $0.0162 a 0.0013 f,m $0.0037 - Nickel-Plated 31157-Clad Cu (P) 5.26 $0.0774 $0.0286 $0.1060 $(1,741,862) $1,744,200 $0.0760 b - - $0.0014 n Nickel-Plated Steel (P) 5.03 $0.0521 $0.0286 $0.0807 $6,415,847 $9,901,910 $0.0505 b - - $0.0017 n,h Multi-Ply- Plated Steel (P) 5.03 $0.0434 $0.0286 $0.0720 $9,240,138 $12,726,200 $0.0420 b - - $0.0014 n Dura- White™ Plated Zn (P) 4.54 $0.0393 $0.0286 $0.0679 $10,564,438 $14,050,500 $0.0379 b - - $0.0014 n SS/Cu/SS (S) 5.56 $0.0584 $0.0286 $0.0870 $4,380,423 $7,866,485 $0.0378 $0.0162 d,e, a - - $0.0044 a,h Per coin costs for all materials include: Plant O/H = $0.0095, Distribution to FRB = $0.0015, G&A = $0.0176. * See Table 3-B-6 for details on each annotation listed here. 180 Table 3-B-7. Cost Breakdown of Alternative Material Candidates for Dollar Coin Weight (g) Metal + Fabrication + USM Production – Scrap USM O/H + G&A + Distribution Total Unit Cost Savings vs. March 2012 Cost for 467M Coins Savings vs. USM FY2011 467M Coins March 2012 Metal Cost Supplier Fabrication * Scrap Credit * USM Direct Production * 2011 Dollar Coin 8.10 $0.1231 $0.0572 $0.1803 - - $0.0751 $0.0364 a - c $0.0116 a Dollar March 2012 Costs 8.10 $0.1124 $0.0572 $0.1696 - $5,018,535 $0.0664 $0.0364 a 0.002 f,m $0.0116 a C69250 Clad Cu (S) 7.91 $0.1112 $0.0572 $0.1683 $593,622 $5,590,522 $0.0651 $0.0364 b,a 0.002 f,m $0.0116 a K474-Clad Cu (S) 7.74 $0.1078 $0.0572 $0.1650 $2,154,460 $7,151,360 $0.0617 $0.0364 b,a 0.002 f,m $0.0116 a Yellow Bronze- Plated Zn (P) 8.46 $0.1076 $0.0572 $0.1648 $2,241,600 $7,238,500 $0.1010 b - - $0.0066 o Per coin costs for all materials include: Plant O/H = $0.0300, Distribution to FRB = $0.0021, G&A = $0.0251. * See Table 3-B-6 for details on each annotation listed here. 181 Table 3-B-8. Annotation Key for Cost Breakdown Tables Annotation Key a United States Mint FY2011 b From lowest quote c Included in metal cost d x 1.21 (web-scrap factor) e = USM x 0.75 (B + U + strike) / 0.45 (strike only) f x 1.04 (condemned recovery) g = USM x 0.95 (B + U + A + strike) / 0.45 (strike only) h = USM x 1.2 to account for higher striking load, annealing temperature i = USM – 0.0027 (striking only) j From commodity metals cost (March 1, 2012) k = USM – 0.0011 (remove anneal) l Assumes supplier fabrication = 10% of supplier cost m x 0.77 scrap recovery n = USM – 0.0023 (striking only) o = USM – 0.005 (striking only) B = blanking costs; U = upsetting costs; USM = United States Mint coin costs; A = annealing costs. Table 3-B-9. Commodity Metals Costs Commodity Cost Unit Source Cost Date Copper $3.8705 lb Comex February 29, 2012 Zinc $2,125.50 MT LME February 29, 2012 Nickel $19,910.00 MT LME February 29, 2012 Manganese $3,075.00 ton Minerprices.com February 28, 2012 Aluminum $2,288.00 MT LME March 1, 2012 Tin $23,875.00 MT LME March 1, 2012 IF Steel $600.00 ton Carpenter Technology November 2011 Aluminized Steel $0.75 lb Ryerson November 2011 430 Stainless Steel Cold Rolled $2,335.00 MT MEPS NA August 2011 lb = pound; MT = metric ton (tonne); LME = London Metal Exchange. 182 4.0 OUTREACH, VALIDATION OF ALTERNATIVE MATERIAL CANDIDATE NONSENSE PIECES AND SECURITY 4.1 INTRODUCTION Many of the metallic alternative material candidates researched, developed and/or tested in this study for the construction of United States (US) circulating coins will impact individuals and organizations (here referred to as “stakeholders”) that rely upon specific characteristics and/or properties of incumbent (i.e., in circulation as of the date of this report) US circulating coins for conducting commerce. The impact includes conversion costs and preparation time required to upgrade existing automated equipment and operating practices reliant on incumbent coinage characteristics and properties. Impacts to current coinage material suppliers (including recycling of scrap from the production of coins) are described in the Cost Trends Analysis Chapter. This chapter is primarily focused on the stakeholders that rely on automated equipment whose function depends in large part on circulating coins; note that automated equipment may accept other forms of payment besides coins. To ensure compliance with the Coin Modernization, Oversight, and Continuity Act of 2010 (Public Law 111-302), the project team completed a comprehensive evaluation to quantify the stakeholder impacts resulting from changes in the construction of US circulating coins. These stakeholder impacts included: x Equipment conversion costs x Estimated time required to upgrade equipment x Ease of use and ability to co-circulate new coins of alternative metallic material construction. Specific changes to US circulating coins that would impact stakeholders and coin security include: x Coin material and construction method x Coin dimensions (diameter and thickness), shape and rim height x Edge profile (smooth vs. reeds) x Inductive coin thickness (i.e., average thickness of coin material as measured by sensors that validate coins) x Design embossing or relief height x Density (manifested as a difference in coin weight when incumbent coin dimensions are maintained) x Electrical/magnetic properties, which are exploited by sensors to validate and differentiate between coins via automated methods. General information was gathered from members and industry trade groups throughout each of several stakeholder groups, which included (but was not limited to) vending machine 80 and other 80 As used here, vending machines include those devices that dispense a tangible product such as food, beverage, transit tickets or cigarettes. Coin-operated machines that provide services, which include, but are not limited to, laundering clothes, entertainment, parking, car washing and pay phone calls, are treated separately from vending machines. Note that the vending machine owners and operators, along with the laundromat owners and operators, 183 coin-acceptance equipment manufacturers, vending machine owners and operators, transit officials, municipal parking officials, depository institutions, coin and currency handlers, armored-car operators, car wash operators, American-owned manufacturers of commercial coin processing equipment and merchants [Reference: Public Law 111-302, section 2(b)(3)]. The general information was then used to estimate the impact, if any, to each of the stakeholder groups as a result of introducing coins having different characteristics and/or properties from those of incumbent coins. As discussed in this chapter and elsewhere in this report, alternative metallic materials were evaluated for potential use in future US circulating coins. Depending upon the characteristics and properties of the specific metallic materials and denominations chosen, relative to incumbent US circulating coins, the extent and magnitude of the impact varies greatly to those stakeholders who rely upon coins to conduct commerce. Specific details for each of the stakeholders are discussed below. As a point of clarification, as used throughout this chapter, the term “change” refers to differences that result in non-seamless coins, i.e., those coins having discernible deviations from incumbent coinage that would require an upgrade to current, fielded coin-acceptance and coin- handling equipment to enable this equipment to correctly accept both incumbent and alternative material circulating coins. 81 In other words, the term “change” in this chapter refers to a difference in some characteristic and/or property that would impact stakeholders such that it would require a response to correctly and consistently identify, differentiate, validate, accept (or not validate and reject) or otherwise handle coins minted from the alternative materials so that co-circulation of incumbent and new coins will be permitted. As defined in this chapter, a change to coin dimensions refers to any alteration in the diameter and/or thickness of the coin that would disrupt the stakeholder group under discussion. One other important point, the analyses below assume that any alternative material circulating coins would co-circulate with incumbent US circulating coins (as opposed to withdrawing from circulation or demonetizing all incumbent US circulating coins) to aid in US commerce. This chapter outlines the methods used to identify the nature of the impact, and quantifies both the financial impact (i.e., the conversion costs) and preparation time required by various stakeholder groups that would be impacted by changes in the construction of US circulating coins. Estimates were made, based upon direct stakeholder feedback and information available in public forums 82 to define the magnitude of the impact to each of the stakeholder groups considered during this outreach effort. were found to represent the two most significantly impacted stakeholder groups (in terms of total financial impact) in the current study should coin characteristics and/or properties change. 81 Coin-acceptance equipment is that which rely upon validating, accepting and processing coins for further transactions (generally the delivery of a product or service). Coin-handling equipment is that whose primary purpose is to mechanically process coins, typically in large quantities, for separating, counting, packaging, transporting, making change and/or similar actions. Collectively, these two general classes of equipment are referred to in this document as “coin-processing” equipment. 82 Public forums from which information was obtained include: 1) technical reports from trade group publications, professional organizations and the Government Accountability Office of the United States, 2) presentations made at gatherings sponsored by professional and trade groups, 3) publically available testimonies before the United States Congress and 4) data available from Internet sites. 184 The current chapter discusses: x The numbers and types of coin-processing units potentially impacted within each of the stakeholder groups resulting from changes to US circulating coins x Unique issues faced by individual stakeholder groups x The approximate conversion costs to 1) upgrade coin-processing equipment and 2) adapt operational strategies to enable commerce with co-circulated coins of differing characteristics and/or properties. This is followed by a discussion of the impact of introducing into circulation coins produced from alternative material candidates, including seamless options, identified in the Introduction of the report. The goal is to quantify the conversion costs to the greatest extent possible [Reference: Public Law 111-302, section 3(d)]. The magnitude of the conversion costs required of all stakeholders is also summarized for each of the alternative material-denomination combinations evaluated in this study. Results are summarized and discussed from nonsense coin validation tests completed by three coin-processing equipment manufacturers on experimental nonsense pieces struck by the United States Mint. Coin validation tests were completed to define which, if any nonsense pieces, could be validated seamlessly without changes to fielded coin-processing equipment, including (but not limited to) those used in vending, car washes, laundromats and other devices that allow for unattended points of sale or that sort, count and/or handle coins in some manner. Finally, a summary of security issues is presented, both as they apply generally to coinage and specifically as they apply to the nonsense pieces defined and evaluated throughout this study. Download 4.8 Kb. Do'stlaringiz bilan baham: |
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